Automatic overflow filling machine for soamy liquid filler glass bottles liquid levels sensor measurement filling machinery

Model YX-OF series for oil/liquid detergent/oil/perfume/etc

PENGLAI YX SERIES automatic overflow filling machine is typically used in consumer packaging applications where a consistent visual (cosmetic) fill level is required.

Drawing of overflow liquid filler equipment model YX-OF06 (examples with 6 heads overflow filler equipment)

The desired liquid product to be filled is held in a stainless steel reservoir, then pumped into a manifold to disperse product to each of your filling nozzles. Once the product reaches your desired cosmetic fill level in each bottle, excess product or foam overflows back to the reservoir. Advantages of the overflow filler include even fill levels, variable pressure pump speed control (to reduce foam), and ease of operation.

This Filler is manufactured with a heavy duty 304 stainless steel, high quality tig-welded tube frame and is available with 1 to 16 Fill Heads. It also comes standard with PLC Controls and color touch screen HMI, a stainless steel reservoir, and Pneumatic Indexing Gates, plus many more features. Options are available for even more versatility.

automatic overflow filling machine are commonly used for filling beverages and other thin products, especially where foam or bottle inconsistency might be an issue. NPACK automatic Overflow Filling can be built to suit sanitary, hazardous, flammable and corrosive environments.

automatic overflow filling machineTechnicals

No. of filling nozzles: 1-16 heads

Filling volume: 1ml to 10000ml

Air pressure range: 0.4~0.6MPa

Power supply: 220V±5% 50/60Hz

Power consumption: 0.8kw

Single machine noise: ≤50dB

Net weight: 600kg

Overall Dimension(mm): L*W*H=1600×1000×1800mm

automatic overflow filling machine Characteristic:

Man-machine English interface, intelligent contact screen, human design, easy operation.

Special overflow filling nozzles, accuracy level filling.

Program logic controller (PLC),                        

it is easy for changing size or modifying parameters.

Pneumatic elements are all imported, stability and reliability.

Photo-electric sensing and pneumatic linking control, automatic protection for shortage of bottle.

Close positioning design, easy governing, suitable for packing of all sizes of bottles.

The whole machine is designed according to requirements of GMP.

Options:
-Filling nozzles can be equipped according to the output.
-Anti-corrosive configuration is available for high acid or alkali products.

16heads overflow filing machines for liquid soap filling process

More pictures of overflow filling machines (Taking 6 heads for example)

Close shot for filling machine overflow filler

With protective chamber for overflow filling machinery

Chamber-added overflow filling machine automatic with conveyor belt

Automatic filling machine setting-up procedure:
Adjust the conveyor belt guard bar
1. Put the bottles under the filling nozzles(5),adjust the width of the conveyor belt guard bar(11), make
the bottleneck and the filling nozzle at the same plane.
Adjust the filling nozzles
2. According to the size of the bottles, adjust the  distance between each filling nozzle(5),try to make
the filling nozzles(5) close to the centre of the  machine.
Adjust the height of the bottleneck fixing device
3. According to the height of the bottleneck, adjust the hand wheel of the bottleneck fixing device(4), make
the bottleneck fixing board fix the right place of  the bottleneck.
Adjust the cylinder of the output bottle blocking device
4. Loosen the five-star screw of the output bottle blocking device(10),click on the button of the Out
of the bottle cylinder from the touch screen and keep the cylinder out stretching, make the blocking ,stick contact with the bottle.
Adjust the output bottle sensor
5. Loosen the screws of the output bottle sensor(7),set the sensor in the 5cm ahead of the output bottle
cylinder blocking stick (the forward direction of the conveyor belt)
Adjust the input bottle sensor
6. Start the conveyor belt, keep the cylinder out stretching, place more than two bottles on the
conveyor belt, loosen the screws of the input bottle sensor(6) and set it near the second bottleneck, make
sure it can detect the second bottle. Notice: Do not place the input bottle sensor(6) under face the filling nozzle.
Adjust the cylinder of the input bottle blocking device
7. Loosen the five-star screw of the input bottle blocking device(9),find a gap between the second
bottle and the third bottle and place the blocking stick in this gap. Click on the button of the
Cylinder into the bottle from the touch screen and keep the cylinder out stretching, make the
blocking stick contact with the third bottle. Notice: The stretching speed of the cylinder do not be too
fast.
Adjust the cylinder of the bottleneck fixing device
8. Loosen the screw of the bottleneck fixing device(8),let the fixing plate come close to the
bottle neck and lock it, adjust the bottle fixing fork and make it the same horizontal level as the
bottleneck, fasten the bottle fixing fork, loosen the two screws on both sides. Click on the button of the
Bottle positioning cylinder from the touch screen and keep the cylinder out stretching, let the bottle
fixing fork contact with the bottleneck, screw on the retaining screws.
Adjust the height of the filling nozzles
9. Click on the button of the Cylinder into the bottle , Out of the bottle cylinder , Bottle
positioning cylinder from the touch screen. Adjust the hand wheel of the filling nozzles height
adjustment device(3) and let the bottom of the filling nozzles 2-3CM higher than the bottleneck,
then click on the button of Lifting cylinder from the touch screen, test whether the filling nozzles
can rise and fall smoothly.
Follow the steps above to debug, and refine their movements observed repeatedly to smooth action.
Adjust the filling volume
10. According to product labeling capacity, enter the appropriate time setting in the Filling time on
the touch screen.

Final filling products after filling samples

Perfume bottles

Wine bottles

Edible oil bottles

Wooden case packaging before ocean shipping for YX-OF series overflow filling machinery

After-sales service for PENGLAI YX-OF series overflow filling machine linear model automatic

Guarantee: for all the machine, it claims one year for guarantee.(Excluded from the warranty are problems due to accidents, misuse , misapplication, storage damage, negligence, or modification to the Equipment or its components.

ALSO THE EASY BROKEN SPARE PART IS NOT INCLUDED IN THE GUARANTEE)
Installation: after the machine arrive your factory,if you need,our technician will go to your place to install and test the machine and also training your worker to operating the machine (The time of train depend on you worker).

The expenses (air ticket ,food , hotel,the travelling fee on your country) should be on your account and you need paid for the technician USD50 per day. also you can go to our factory to do training.
After service: If you get the problem on the machine ,our technician will go to your place to fixed the machine as soon as possible. The cost should be in your account.(as above).